40nm BSI CMOS Image SensorPreview

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NMOS LDD Implant Mask Lithography

NMOS LDD Ion Implantation
85NMOS LDD Implant Mask Lithography86NMOS LDD Ion Implantation87Ashing & Strip/Clean

Process Cross-Section

NMOS · N5 · LDD Mask OpenLiner SiO2 (RTP thermal)P-well (pixel array, 11B+)P-well (periphery, 11B+)PD N-well (31P+)SiNN-well (periphery, 31P+)SiP-well (implanted region)PR mask (KrF · NLDD)Polygate ox (SiO2, thermal)IO/HV gate ox (SiO2; relative thickness shown schematically; IO device not shown in this cross-section)VT adjust (11B+, periphery channel)SiO2 liner (SACVD)SiO2 (SACVD bulk fill)n+ N-well contact (31P+)p+ surface passivation (10B+)

Step highlight

The photolithography process here must accommodate optical proximity correction (OPC) features to ensure the LDD regions are uniformly exposed across varying pitch densities .

In depth

The NMOS Lightly Doped Drain (LDD) Ion Implantation (IIP) - Photo step is a critical photolithography process that defin

es the spatial boundaries for the subsequent n-type shallow extension implants . Situated immediately after gate stack formation and cleaning, this step applies a photoresist mask to expose only the NMOS active regions while protecting PMOS devices and isolation structures . This photolithography step fundamentally differs from the earlier NMOS VT Adjust IIP - Photo, which defines the deep channel region prior to gate deposition to tune the threshold voltage . It is also distinct from the later NMOS S/D IIP - Photo, which occurs after sidewall spacer formation to define the heavily doped, deep junction regions for ohmic contacts . By masking the wafer at this specific juncture, the process ensures that the upcoming LDD implant is self-aligned to the physical gate edges of the NMOS transistors . The device physics rationale for integrating an LDD structure relies on grading the dopant concentration between the channel and the heavily doped drain to modulate the local electric field . In deep submicron bulk and planar devices, high lateral electric fields near the drain accelerate electrons, causing hot-carrier injection (HCI) into the gate oxide and sidewall spacers . These trapped hot carriers increase parasitic drain series resistance and degrade carrier mobility over time, manifesting as a two-stage degradation of the linear drive current . By introducing a lightly doped extension, the peak electric field is reduced and shifted slightly away from the channel boundary, mitigating these hot-carrier aging effects . However, this lighter doping intrinsically increases parasitic series resistance, representing a fundamental physical trade-off between suppressing short-channel effects and maximizing the precious drive current . Furthermore, careful spatial control of this region is essential to prevent gate-induced drain leakage (GIDL), which originates from band-to-band tunneling under high vertical electric fields where the gate overlaps the drain . The photoresist material selected for this step must possess sufficient stopping power to entirely block the incoming n-type dopants, typically arsenic or phosphorus, from penetrating into the protected PMOS regions . The resist thickness is calculated based on the projected range and straggle of the implant energy to ensure the underlying silicon in masked areas remains untainted . During the lithography process, precise overlay control is paramount because any misalignment can lead to asymmetric LDD regions between the source and drain sides . Additionally, the resist profile at the bottom of the patterned features must be carefully optimized to avoid footing, which could unintentionally shadow the active area directly adjacent to the gate and artificially widen the un-doped gap between the gate edge and the LDD boundary . This geometry strongly influences the local electric field distribution and the exact location of the electric-field peak, directly impacting both off-state leakage and drive current . In the 40nm CMOS Image Sensor technology node, the interplay between the gate-edge profile and the LDD extension becomes exceptionally critical for managing the power-performance envelope . As dimensions shrink, subthreshold leakage current increases exponentially with gate voltage scaling, constrained by the thermodynamic limit of the subthreshold swing . The photolithography process here must accommodate optical proximity correction (OPC) features to ensure the LDD regions are uniformly exposed across varying pitch densities . Unlike FinFET structures that rely on geometric electrostatic control via narrow fin widths , planar nanoscale devices depend heavily on precise LDD doping profiles to suppress threshold voltage roll-off and punch-through leakage . The spatial definition provided by this photo step ultimately dictates the volume of the LDD region that will interact with overlying spacer dielectrics, which is critical since charge trapping in these regions can heavily influence device lifetime and radiation response .

Risks & Challenges

  • [High] Overlay Misalignment: Misalignment of the photoresist mask relative to the existing gate structures causes asymmetric LDD implantation . This geometric asymmetry shifts the electric field distribution, potentially exacerbating gate-induced drain leakage (GIDL) on one side while increasing series resistance on the other .
  • [Medium] Photoresist Footing at Gate Edge: Incomplete development or an improper resist profile can leave a thin layer of resist (footing) right at the base of the NMOS gate . This footing acts as a local implant shield, shadowing the silicon from the dopants and artificially widening the gap between the channel and the LDD extension, which significantly increases parasitic series resistance and degrades the drive current .
  • [Medium] Resist Scumming/Micro-masking: Interaction between the photoresist and underlying anti-reflective coatings or residual cleans can lead to local resist scumming (Engineering Practice). These micro-defects block the LDD implant locally, creating highly resistive paths or completely open circuits within the shallow junction extensions .
  • [Low] Insufficient Resist Stopping Power: If the photoresist thickness is too thin or degraded during plasma descum processing, the high-energy n-type implant ions can penetrate through the mask into the PMOS regions . Unintentional n-type doping in the PMOS source/drain extensions causes counter-doping, leading to severe threshold voltage shifts and degraded mobility due to increased ionized impurity scattering .

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Related steps

  • NMOS VT Adjust Implant Mask Lithography
  • NMOS VT Adjust Ion Implantation
  • Ashing & Strip/Clean
  • Implant Oxide Removal
  • NMOS LDD Ion Implantation
  • Ashing & Strip/Clean