40nm BSI CMOS Image SensorPreview

Ashing & Strip/Clean

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Thick Gate Oxide Growth

Nitride Hard Mask Removal
69Sacrificial Oxidation70SACOX Removal71Thin Gate Oxide Growth72Nitride Hard Mask Deposition73Pre Litho Cleaning74Thick Gate Oxide - Photo75Nitride Hard Mask Etch76Ashing & Strip/Clean77Thick Gate Oxide Growth78Nitride Hard Mask Removal

Process Cross-Section

DGOX · DGOX9 · Thick Gate Oxide Growth (IO)SiNgate ox (SiO2, thermal)IO/HV gate ox (SiO2; relative thickness shown schematically; IO device not shown in this cross-section)VT adjust (11B+, periphery channel)SiO2 liner (SACVD)SiO2 (SACVD bulk fill)n+ N-well contact (31P+)p+ surface passivation (10B+)Liner SiO2 (RTP thermal)P-well (pixel array, 11B+)P-well (periphery, 11B+)PD N-well (31P+)N-well (periphery, 31P+)SiP-well (implanted region)

Step highlight

Growing a thicker dielectric layer provides higher voltage tolerance by preventing destructive breakdown in high-voltage transistors .

In depth

In a dual-gate oxide (DGOX) integration scheme, modern CMOS image sensors require both low-voltage logic transistors and high-voltage pixel/I-O transistors .

This step specifically grows the thicker dielectric layer required to sustain higher operating voltages without experiencing destructive dielectric breakdown . By executing this growth after the nitride hard mask etch and subsequent clean, the thermal oxidation selectively targets the exposed silicon regions while the remaining nitride masks the future thin-oxide regions . This selective spatial growth differentiates it from blanket initial oxide growths or the later thin gate oxide step, actively preparing the substrate for subsequent nitride removal and final gate stack formation . The thick gate oxide is grown via a high-temperature thermal oxidation process where oxygen diffuses through the existing growing oxide film to react with the silicon substrate . The growth kinetics typically transition from a reaction-rate-limited regime at the bare surface to a diffusion-limited regime as the oxide thickness increases, fundamentally following linear-parabolic oxidation models . During this thermal process, oxygen-containing ambients such as O2, N2O, or NO are utilized to drive the formation of the dielectric film . At the evolving Si/SiO2 interface, a high-electron-density transition layer comprising incompletely oxidized silicon and suboxides forms due to severe interfacial stress constraints . The extended high-temperature growth inherently provides an annealing effect that promotes structural relaxation, converts intermediate suboxides to stable stoichiometric SiO2, and releases localized stress, thereby reducing the average electron density and scattering strength of the interfacial layer . Furthermore, local oxidation rates are modulated by the underlying substrate doping concentration, naturally yielding thicker oxides over heavily doped regions to further mitigate localized electric field crowding . Thermally grown SiO2 is selected over deposited dielectrics because it achieves an exceptionally low density of interface states and fixed charges, which is critical for minimizing threshold voltage variations and channel carrier scattering . A thicker oxide fundamentally prevents direct tunneling leakage currents, which otherwise become the dominant leakage mechanism and a serious limiting factor in ultra-thin dielectric regimes . The choice of specific oxidation ambients and temperature profiles directly dictates the final interface trap density and the oxide's reliability against long-term high-field operation . Parameter interactions in this step are highly coupled; for instance, higher temperatures increase the oxidation rate and promote better viscous flow of the oxide to relieve stress, but they also drive unwanted dopant diffusion in the underlying well regions . Thus, the thermal budget must be strictly optimized to balance the required oxide thickness against the preservation of implanted junction depths . In 40nm BSI (Back-Side Illuminated) CMOS Image Sensors, the pixel array and peripheral readout circuitry operate under disparate voltage domains, necessitating precise DGOX engineering (Engineering Practice). While scaling down device dimensions generally demands thinner gate insulators to maximize drive current and circuit speed , the high-voltage transfer gates and reset transistors within the pixel architecture must avoid high subthreshold leakage and field-induced threshold voltage shifts . Therefore, the thick gate oxide serves as a fundamental physical barrier to gate leakage and time-dependent dielectric breakdown in these specific analog components, entirely distinguishing its functional purpose from the highly scaled, ultra-thin oxides used in the digital logic core .

Risks & Challenges

  • [High] Interface stress-related structural degradation: If the high-density suboxide layer at the Si/SiO2 interface is not sufficiently relaxed during the growth cycle, localized stress constraints and unreacted Si-rich structures persist . This leads to an elevated interface trap density, which captures carriers during operation and causes threshold voltage shifts and degraded mobility .
  • [High] Oxide breakdown due to localized thinning: Variations in the pre-oxidation clean or local substrate topography can cause non-uniform oxidation rates, resulting in localized thin spots within the dielectric layer . Under high-voltage operation, the electric field in these locally thinned regions becomes excessive, initiating rapid defect generation and eventually causing destructive dielectric breakdown .
  • [Medium] Mask edge defect generation (Bird's Beak): Because the oxidation is performed selectively using a nitride hard mask, lateral diffusion of oxygen under the mask edge leads to wedge-shaped oxide growth in adjacent masked regions . This physical expansion induces massive mechanical stress at the interface, potentially generating dislocations in the silicon lattice that act as generation-recombination centers, thereby elevating dark current in the image sensor .
  • [Low] Undesired dopant redistribution: The extended high-temperature thermal budget required to achieve a thick oxide layer promotes the diffusion of previously implanted dopants in the well or channel regions . This diffusion alters the effective doping profile at the semiconductor surface, potentially shifting the flatband voltage and modifying the ideal accumulation and depletion characteristics of the MOS structure .

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Related steps

  • Sacrificial Oxidation
  • SACOX Removal
  • Thin Gate Oxide Growth
  • Nitride Hard Mask Deposition
  • Pre Litho Cleaning
  • Thick Gate Oxide - Photo